Depending on your industry and the size of your company, compressed air costs can be among your biggest operational expenses. In addition to the energy costs associated with the production and delivery of compressed air, there are external costs related to the efficiency and productivity of your compressed air system. Fortunately, a compressed air audit can identify opportunities for you to improve the efficiency, performance, and productivity of your compressed air delivery system. Here is a look at some of the factors included in a full compressed air audit. If you don’t have the budget for a full audit, contact a compressed air sales and service company in San Jose to discuss your current system and how you can get more out of it.
Any air compressor audit should include a measurement of your plant’s compressed air demand over a weekly cycle to identify energy costs and potential savings. Professional air compressor auditors are able to measure flow rates and air demand without interrupting service or affecting performance.
An important part of accurately auditing your compressed air system is detecting leaks within the air delivery system. Because leaks can be very costly for your compressed air operating costs, having an audit performed can pay for itself by identifying leaks in the system that you can then have repaired.
Microbial contamination is a concern for most industries that make use of compressed air, particularly food manufacturing planta and healthcare facilities. That’s why any full professional audit should include an air quality assessment. If your compressed air is not within safe bacterial levels for your industry or compressed air application, your auditor will be able to recommend filtration and air cleaning solutions.
If your business relies on compressed air for any reason, it’s in your best interest to weight the pros and cons of signing up for a compressor maintenance program. For a small monthly or annual fee, your air compressor will be maintained by air compressor professionals who know exactly what it takes to keep your air compressor running at peak performance. Consider some of the benefits of a compressor maintenance program and then contact an air compressor service company in San Jose if you are interested in signing up or learning more.
- Peace of mind knowing that your air compressor system is professionally maintained
- Money savings resulting from improve air compressor performance and fewer air compressor repairs over time
- Expert recommendations from an air compressor professional regarding your system and improvements that can be made to improve air compressor performance overall
Regardless of the size of your compressed air system, if you rely on compressed air for any reason related to your day-to-day business operations it’s important that you learn to recognize the signs of compressor trouble. As your air compressor goes out, it will run less efficiently and the performance output will drop, both of which can cost you money. If you recognize any of these following signs, contact an air compressor repair provider in San Jose .
Excessive Compressor Noise
One of the most obvious signs that your air compressor needs to be serviced is excessive noise during operation. Noisy operation can be caused by multiple things, including loose components that need to be tightened, lack of oil in the crankcase, or foreign matter in the compressor cylinder head. The only way to know for sure is to schedule an inspection with a professional air compressor service technician.
Oil in Discharge Air
Another obvious sign of trouble is oil in the discharge air at point of use. Again, there are multiple things that can cause this problem, including worn piston rings, restricted air intake, and excessive oil in the compressor. This can be a serious problem if you use compressed air for fabrication as the oil can contaminate the end products, so schedule air compressor service as soon as you notice oil in the discharge air to prevent costly product loss or production stoppage.
Insufficient Air Pressure
You may also begin to notice insufficient air pressure at point of use if your air compressor requires service. Leaks or restrictions are usually to blame, but it can also be caused by slipping belts or service hoses that are too small. A compressed air service company can determine what’s causing the air pressure drop so you can get back to using compressed air as you need it.
When operating an air compressor near a moist environment or in hot weather (where the compressor can create a great deal of moisture), keeping water out of the compressor lines becomes an important consideration. Moisture in the lines can ruin air tools and disrupt the end use for the compressed air. Watch this video to learn how you can keep water out of the compressor lines and prevent such problems.
If water has infiltrated your air compressor lines, or if your air compressor is experiencing any other problems, contact an air compressor repair company in San Jose at your earliest convenience. Such problems will only get worse over time, and will result in diminished performance and efficiency which can hurt your bottom line from air compressor repair costs, added operational expenses, and productivity losses. D&D Compressor, Inc. provides quality air compressor maintenance and repair services in Southern California.
Compressed air plays a major role in the modern metal fabrication industry. Air compressors are used in a variety of different applications within the metal industry, in fact it’s hard to name very many processes at all where compressed air is not used in some capacity. Considering the widespread use of compressed air within the metal industry, it’s important to improve the efficiency of your air delivery systems to reduce compressed air demand and the resulting costs. Here are a few things you can do to fix inefficiencies in your compressed air systems.
Turn Off Compressed Air When Not Used
The easiest way to reduce compressed air costs is by simply turning off compressed air systems when they are not in use. Automated systems use solenoids to turn off the air when use is not detected. This can save hundreds of airs of compressed air every year, which can translate to thousands of dollars in annual savings depending on the size of your compressed air system.
Find and Fix Leaks
Another easy way to improve the efficiency of your compressed air system is to find and fix leaks that can waste untold amounts of air and possible cost thousands of dollars in added costs each year. Leaks not only waste air, but they can cause the compressor to run longer and more frequently to account for the wasted air, which means more wear and tear that can ultimately result in air compressor repairs and a shorter compressor life.
Upgrade Your Compressed Air Components
Depending on the age of your compressed air system, you might realize tremendous efficiency improvements by upgrading various parts and components that make up the air compressor system as a whole. An air compressor parts supplier in San Jose can tell you more about the latest and most efficient components for your air compressor system that can improve efficiency, reliability, and performance overall.
Problems with your vacuum pump might seem in the grand scheme of things, especially with all the other problems you have to deal with on a daily basis, but a malfunctioning vacuum pump can cut into your productivity and your bottom line. That’s why it’s important to seek vacuum pump service in San Jose at the first sign of trouble. You may be wondering what’s causing your vacuum pump to experience a problem in the first place. If so, here’s a look at some of the most common causes of vacuum pump failures.
- Contamination caused by gas or liquid inside the pump
- Internal corrosion caused by loose or worn seals
- Mechanical failure caused by wear and tear or improper maintenance
Whatever the cause, the air compressor and vacuum pump service experts at D&D Compressor in San Jose can get your vacuum pump working again without trouble to save you time and money.
The FS-Curtis CT Series reciprocating air compressor is, in short, a game changer. With features you would expect from a much more expensive air compressor, the FS-Curtis CT Series and its affordable price point delivers the reliability and performance you need for much less than you would expect to pay. Watch this video to learn what separates the FS-Curtis Series reciprocating compressor apart from the competition, including the most robust pump in its class.
FS-Curtis is just one of the many quality air compressor manufacturers today, and reciprocating air compressors are just one of the many different types available for commercial and industrial use. To learn more about the different brands and types of air compressors , and for help deciding which one is best for your business and your specific air compressor needs, contact an air compressor supplier in San Jose. D&D Compressor, Inc. carries top-of-the-line air compressors from the best and most trusted names in the industry.
Need an air compressor? Depending on the nature of your business and the intended air compressor use, you can either decide to invest in an air compressor or rent one to meet your immediate needs. A commercial air compressor provider in San Jose can supply you with a rental or help you pick out the right new air compressor to buy, but the first step is to determine which option makes most sense for you. Here are some factors to consider to help you decide if you should buy or rent a commercial air compressor .
Type of Business
What type of business do you own? If you run any sort of business that requires or could benefit from a dedicated compressed air system, you will benefit more from buying an air compressor compared to renting one temporarily. Even if you don’t think you need an air compressor on a regular basis, consider whether your operations could benefit from having a compressed air system handy as needed instead of having to put things on hold until a rental arrives.
Air Compressor Needs
On the other hand, you know your needs best and can determine whether or not you will require an air compressor on a regular basis. If you only need to use an air compressor for a single task or job, a rental provides you with an easier and more cost-effective way of utilizing compressed air. But even for individual jobs that require an air compressor, think if you will undertake similar projects in the future—perhaps you want to expand your service offerings or you plan on taking on more jobs that call for an air compressor—and consider the long-term benefits of buying an air compressor instead of multiple rentals.
For most, the decision to rent or buy comes down to a matter or price. While it’s true that a rental will cost much less than buying and installing a compressed air system, these cost savings will start to diminish with each additional rental when a purchase could have been made. If you anticipate multiple air compressor rentals in the future, you stand to save a lot of time and money in the long run by investing in a compressed air system and recouping the costs over time.
In certain industries, it is particularly valuable to utilize a quiet air compressor in San Jose. Medical compressors and portable air compressors in particular should be quiet air compressors. Small air compressors tend to be quieter, as do air compressors that contain energy-efficient compressor parts. It’s not impossible to find a quiet air compressor that also generates enough power to operate as an effective industrial air compressor for your facility.
The noise level of air compressors is measured in decibels, and most industrial air compressors operate at decibels between 40 and 90. Air compressors that operate at high decibels can cause hearing damage and even hearing loss, so it’s important to choose a quiet compressor that operates at the lowest decibel level possible. A quiet air compressor is one that operates at decibel levels below 75.
In general, the lowest decibel level that you can find for an industrial air compressor is 60. You should shop around at different air compressor stores for air compressors for sale to find one that has a low decibel level. Most air compressors for sale have information available about their decibel level.
When your air compressor stops working efficiently and is in need of air compressor repair, it’s important to choose the appropriate air compressor repair parts in San Jose . The right air compressor repair parts will ensure that your portable air compressor, medical compressor, or industrial air compressor operates efficiently. Here are some great tips for choosing air compressor repair parts for your air compressor’s repair.
Make Sure They are Energy-Efficient
When buying air compressor repair parts, you have the opportunity to purchase replacement air compressor parts that are energy-efficient. Because your industrial air compressor utilizes so much energy, your energy bills are probably significant. You can reduce your energy bills and still maintain efficiency in your facility by opting for energy-efficient air compressor parts, such as a vacuum pump, air compressor motor, variable speed drive, and air compressor pressure switch.
Make Sure They Match the Size and Use of Your Air Compressor
The air compressor repair parts that you select must be appropriate for the size and use of your air compressor. You shouldn’t choose a huge air compressor tank or air compressor vacuum when you have a small air compressor, or you will overwhelm your air compressor system and use more energy than necessary. You should also choose air compressor repair parts that correlate to the primary use of your air compressor. An industrial air compressor should contain the most energy-efficient air compressor parts available. A medical compressor should have compressor parts that are in line with the standards of the medical industry.
Don’t Just Choose the Least Expensive Air Compressor Repair Parts
It’s important that you not simply choose the air compressor repair parts that are least expensive. You get what you pay for when buying compressor parts. When possible, buy new air compressor repair parts rather than rehabilitated compressor parts, as they are more reliable and durable. You should also buy air compressor parts from a reputable seller who offers compressor parts and air compressors for sale from top brands and manufacturers.
- Energy Savings
- Air Compressors
- Air Compressor Repair
- Air compressor parts
- Compressor Regulator
- Vacuum Pumps
- Medical compressor
- D & D Compressors
- Air Contaminants
- electric air compressor
- gas air compressor
- Reciprocating air compressors
- Plastic Bottle
- Nitrogen Generators
- oil compressors
- Compressor Storage