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Many industries rely on nitrogen gas to keep production productive and consistent. From manufacturing and packaging to food preservation, having a reliable supply of high-purity nitrogen can make the difference between smooth operations and costly delays. That’s where switching to a GEN2-MAX nitrogen gas generator could be a wise investment. This advanced system is designed for facilities that need flexibility, efficiency, and confidence in every cubic foot of nitrogen produced.

High-Volume Performance with Proven Reliability

The GEN2-MAX series from nano-purification solutions delivers nitrogen gas flows up to 101,400 standard cubic feet per hour (scfh). This level of performance makes these units ideal for facilities with high-volume nitrogen demands, like food processing plants, electronics manufacturers, and industrial fabrication shops.

GEN2-MAX nitrogen gas generators are engineered for purity levels up to 99.999%. Thanks to advanced pressure swing adsorption (PSA) technology, the GEN2-MAX ensures consistent gas quality without needing costly deliveries or external supply contracts. Your business stays self-sufficient and in control of both quality and costs.

PSA systems work by separating nitrogen from oxygen using carbon molecular sieves. As compressed air passes through the sieve, oxygen and trace gases are absorbed while nitrogen flows through at high purity. The system cycles between absorption and regeneration, creating a steady supply of clean nitrogen gas without interruption.

GEN2-MAX Nitrogen Gas Generators for sale

 

A Complete Nitrogen Gas Generator System

GEN2-MAX is a comprehensive system designed for plug-and-play performance and ease of use. Here’s what to expect:

  • Real-time purity sensors: Keep your nitrogen supply within the required specification at all times. Purity sensors continuously monitor output, so you’re always confident in your product’s integrity.
  • Integrated flow meter: Track your nitrogen consumption and make adjustments as needed to optimize production and manage costs.
  • Flow control valve: Dynamically regulate output to match your process requirements, conserve energy, and minimize waste.
  • Robust PSA module: Advanced engineering means fewer moving parts, lower maintenance needs, and longer operational life.

How On-Site Nitrogen Generation Benefits Your Business

Many businesses still rely on delivered liquid nitrogen or cylinders. While this approach may work for small, occasional needs, it quickly becomes expensive and cumbersome as your requirements grow. Switching to an on-site nitrogen gas generator system like GEN2-MAX offers significant benefits:

  • Cost savings: No more recurring delivery fees, tank rentals, or surcharges. Generate what you need when you need it.
  • Supply reliability: With on-site generation, you’re insulated from supply chain disruptions, delivery delays, and price spikes.
  • Improved safety: Reduce or eliminate the need for high-pressure cylinders and bulk liquid storage, thus minimizing workplace hazards.
  • Environmental impact: Lower your facility’s carbon footprint by reducing nitrogen transportation-related emissions and eliminating waste from empty cylinders.

Real-world results back up these claims. For example, a forensic laboratory that upgraded to a GEN2 nitrogen gas generator system saw energy usage drop by 40% to 50%. Picture that level of savings on your company’s budget sheet, not to mention the corresponding increase in sustainability and safety.

Common Industries That Use Nitrogen Gas

The uses for nitrogen gas stretch across a surprising variety of industries. Here are just a few ways companies like yours put nitrogen gas generator systems to good use:

Cheese and Dairy Packaging

Cheese manufacturers use nitrogen gas to displace oxygen inside packaging, which extends shelf life and preserves flavor. By producing nitrogen on-site, these facilities gain production flexibility and reduce dependency on third-party suppliers.

Coffee Roasting and Packaging

Coffee beans and grounds are highly sensitive to oxygen, which can cause them to lose freshness quickly. Using nitrogen gas during packaging, and sometimes in cold brew infusion processes, helps producers ensure their coffee tastes just as good when it reaches the customer as it did when it left the roaster.

Laser Cutting and Metal Fabrication

Precision and cleanliness are critical in laser cutting applications. Nitrogen gas acts as a shield to prevent oxidation, cools the cutting area, and blows away debris, resulting in smoother edges and higher-quality results. With a nitrogen gas generator system like GEN2-MAX, fabrication shops can maintain consistent output and reduce costs compared to cylinder delivery.

Wine Bottling and Storage

Oxygen exposure is the enemy of wine quality. Wineries use nitrogen gas during bottling and storage to displace oxygen, prevent spoilage, and preserve the delicate flavors of their products. On-site generation provides the flexibility and purity needed for high-end wine production.

Snack Food Packaging

Manufacturers of chips, pretzels, crackers, and other snack foods often use nitrogen gas during packaging. The inert atmosphere keeps products fresh, maintains texture, and extends shelf life. Producing nitrogen gas on demand gives snack producers more control over quality and cost.

Smaller Facility? Meet the MINI

Not every application needs massive flow rates. That’s where the low-capacity GEN2 MINI nitrogen gas generator comes in. Designed for smaller operations, this compact, plug-and-play system offers nitrogen purity from 95% to 99.999% and is perfect for tasks like packaging, winemaking, or small-scale lab work.

It operates using your existing compressed air setup, features PSA technology, and delivers flows between 18 and 664 scfh, depending on purity level. If you’re just getting started with on-site nitrogen production, GEN2 MINI offers a cost-effective, energy-efficient, and low-maintenance entry point.

Choosing the Right Nitrogen Gas Generator

The best nitrogen generator system for you depends on your specific needs. Here’s what to consider:

  • Flow rate: How much nitrogen do you need per day? Per hour?
  • Purity requirements: What is the minimum acceptable purity for your application?
  • Available compressed air: Do you have a robust compressed air system already in place?
  • Space constraints: Is floor space limited in your facility?

Working with an experienced provider makes all the difference. D & D Compressor, Inc. can evaluate your requirements and size a nitrogen gas generator system that fits your workflow today and can scale with your business tomorrow.

Why Partner with Us?

When you need expert service and support for your nitrogen gas generator system, turn to D & D Compressor, Inc. We have proudly served San Jose, CA, and the surrounding Bay Area for over 30 years. Every nitrogen gas generator sale or rental is backed by a manufacturer’s warranty and supported by 24/7 emergency service. We even provide financing options for qualified buyers to make your investment easier. If you’re ready for dependable nitrogen gas generation and personalized service, please contact us today.