For some companies, air compressors are among the most critical and important of all industrial equipment. That’s why you need a compressor maintenance plan, to make sure your compressed air system continues to work as you need it, when you need it most. However, cut-and-paste maintenance plans don’t take into consideration all the variables that make your compressed air system (and the way you use it) unique. A customized compressor maintenance plan, on the other hand, will take into consideration the size and type of your compressor and how you use it to make sure it receives the maintenance services it absolutely needs.
If you rely on industrial air compressors for any critical end use, contact D&D Compressor, Inc. of San Jose to make sure your equipment continues to deliver the compressed air you need to maintain productivity, stay competitive, and prevent costly equipment problems. We can customize an air compressor maintenance plan to suit your needs, no matter the type or size of air compressor you currently use. We also supply a full line of air compressor and vacuum pump replacement parts, so if your equipment needs any repairs we can perform them faster than our competitors who have to wait for the parts to arrive. Call us toll-free at (800) 969-0491 to learn more about our air compressor maintenance services and sales.
Health and safety issues are a big deal in the food industry, and for good reason. Contaminated food products can endanger consumers and cause significant damage to a company’s reputation. Although compressed air is widely used in the food industry, particularly in the packaging and bottling of food, it can be overlooked as a health and safety concern. The potential hazards associated with compressed air are not always obvious, but there are risks that you need to be aware of to make sure that your consumers (and your company) don’t suffer from food contaminated by compressed air.
Health and Safety Risks
Untreated compressed air can contain many potentially harmful contaminants that can spoil food products and cause illness if consumed. The public health crisis resulting from the introduction of microbial contaminants into food packaging or food products can damage your company from a financial standpoint due to damaged public trust and possible litigation from consumers who became ill because of your contaminated food or packaging.
Managing the Risks
Compressor filtration is a good start to managing the potential health and safety risks associated with contaminated food products, but it doesn’t go far enough for most food processing and manufacturing plants. Point-of-use filtration should be in place for all critical points where compressed air is directly or indirectly in contact with food and/or food packaging. Point-of-use filtration puts a physical barrier between the air stream and the end product, effectively safeguarding against microbial contamination.
Food Manufacturing Compressed Air Good Practices
There are a variety of good practice models for the use of compressed air in food manufacturing and packaging facilities. If you are looking for compressed air “good practice” guidelines to institute in your plant or facility, consider one of these existing collections of standards and regulations:
- U.S. Code of Federal Regulations (21CFR, Chapter 1, Part 110)
- British Compressed Air Society (Food Grade Compressed Air Code of Practice)
- International Featured Standards (Version 6)
- Global Red Meat Standard (4 th Edition)
Preventative food safety has become a major issue in around the world. More and more countries, including the United States, are taking aim at improving the knowledge of risk factors and preventative practices in order to protect consumers and food manufacturers alike. One area that food plants are starting to focus on more than ever is compressed air , specifically the air quality at critical control points in the manufacturing and/or packaging of food. To protect consumers and your company from harm, here are some important things to know about compressed air testing in food plants.
Sources of Compressed Air Contamination
Before you test the air quality of your compressed air systems, you might first be interested to learn where air gets contaminated in the first place. There are multiple sources of contamination in a compressed air system, including atmospheric contamination (air entering the compressor can be contaminated with water vapor, micro-organisms, atmospheric dirt, etc.) and contamination introduced by the compressor, air receiver, or distribution piping.
Air Purity Monitoring and Testing Schedule
Regular air quality monitoring and testing is a best practice within any industry, but it is especially important for food plants. A single test at one point in time is not enough, as compressed air systems are subject to multiple sources of contamination (see above). ISO 8573-7:2003 outlines processes, methods, and best practices of compressed air testing for microbial contamination, including recommended testing schedules.
Hazard Analysis Critical Control Point (HACCP) analysis prioritizes air quality testing and filtration at any point-of-use contact between compressed air and food (direct and indirect). Implementing HACCP testing protocols in your food plant is an effective way to mitigate the risks associated with contaminated air. In addition to testing at critical end points, these points of use should contain separate filtration systems or mechanisms to provide additional safeguarding against microbial food contamination.
Compressed air plays a major role in the modern metal fabrication industry. Air compressors are used in a variety of different applications within the metal industry, in fact it’s hard to name very many processes at all where compressed air is not used in some capacity. Considering the widespread use of compressed air within the metal industry, it’s important to improve the efficiency of your air delivery systems to reduce compressed air demand and the resulting costs. Here are a few things you can do to fix inefficiencies in your compressed air systems.
Turn Off Compressed Air When Not Used
The easiest way to reduce compressed air costs is by simply turning off compressed air systems when they are not in use. Automated systems use solenoids to turn off the air when use is not detected. This can save hundreds of airs of compressed air every year, which can translate to thousands of dollars in annual savings depending on the size of your compressed air system.
Find and Fix Leaks
Another easy way to improve the efficiency of your compressed air system is to find and fix leaks that can waste untold amounts of air and possible cost thousands of dollars in added costs each year. Leaks not only waste air, but they can cause the compressor to run longer and more frequently to account for the wasted air, which means more wear and tear that can ultimately result in air compressor repairs and a shorter compressor life.
Upgrade Your Compressed Air Components
Depending on the age of your compressed air system, you might realize tremendous efficiency improvements by upgrading various parts and components that make up the air compressor system as a whole. An air compressor parts supplier in San Jose can tell you more about the latest and most efficient components for your air compressor system that can improve efficiency, reliability, and performance overall.
In certain industries, it is particularly valuable to utilize a quiet air compressor in San Jose. Medical compressors and portable air compressors in particular should be quiet air compressors. Small air compressors tend to be quieter, as do air compressors that contain energy-efficient compressor parts. It’s not impossible to find a quiet air compressor that also generates enough power to operate as an effective industrial air compressor for your facility.
The noise level of air compressors is measured in decibels, and most industrial air compressors operate at decibels between 40 and 90. Air compressors that operate at high decibels can cause hearing damage and even hearing loss, so it’s important to choose a quiet compressor that operates at the lowest decibel level possible. A quiet air compressor is one that operates at decibel levels below 75.
In general, the lowest decibel level that you can find for an industrial air compressor is 60. You should shop around at different air compressor stores for air compressors for sale to find one that has a low decibel level. Most air compressors for sale have information available about their decibel level.
If you’re considering looking at air compressors for sale and purchasing a medical compressor in San Jose, it’s important that you know how medical compressor parts work. Medical compressors are used in medical facilities and medical air plants, and their air compressor parts must be up to the standards imposed by the medical industry. For instance, before you investigate air compressors for sale, make sure that the medical compressor that you’re going to purchase is an energy-efficient, quiet air compressor.
Watch this video to learn more about medical compressors, and how they differ from other industrial air compressors. Medical compressor parts must adhere to safety standards that are set by the medical industry, and medical compressors must be operated according to industry standards.
When your air compressor stops working efficiently and is in need of air compressor repair, it’s important to choose the appropriate air compressor repair parts in San Jose . The right air compressor repair parts will ensure that your portable air compressor, medical compressor, or industrial air compressor operates efficiently. Here are some great tips for choosing air compressor repair parts for your air compressor’s repair.
Make Sure They are Energy-Efficient
When buying air compressor repair parts, you have the opportunity to purchase replacement air compressor parts that are energy-efficient. Because your industrial air compressor utilizes so much energy, your energy bills are probably significant. You can reduce your energy bills and still maintain efficiency in your facility by opting for energy-efficient air compressor parts, such as a vacuum pump, air compressor motor, variable speed drive, and air compressor pressure switch.
Make Sure They Match the Size and Use of Your Air Compressor
The air compressor repair parts that you select must be appropriate for the size and use of your air compressor. You shouldn’t choose a huge air compressor tank or air compressor vacuum when you have a small air compressor, or you will overwhelm your air compressor system and use more energy than necessary. You should also choose air compressor repair parts that correlate to the primary use of your air compressor. An industrial air compressor should contain the most energy-efficient air compressor parts available. A medical compressor should have compressor parts that are in line with the standards of the medical industry.
Don’t Just Choose the Least Expensive Air Compressor Repair Parts
It’s important that you not simply choose the air compressor repair parts that are least expensive. You get what you pay for when buying compressor parts. When possible, buy new air compressor repair parts rather than rehabilitated compressor parts, as they are more reliable and durable. You should also buy air compressor parts from a reputable seller who offers compressor parts and air compressors for sale from top brands and manufacturers.
It’s important to know how to properly operate all of your air compressor’s parts in San Jose in order to maintain your facility’s safety. Your air compressor pressure switch allows you to control the amount of air pressure that is used by the air compressor while completing a job. If you know how to use it correctly, you can reduce the amount of energy required by your air compressor to do simpler jobs, and thus save money on the facility’s energy bills.
When you use a small air compressor or portable air compressor, you might not have an air compressor pressure switch. Larger industrial air compressors, as well as rotary air compressors, typically contain an air compressor pressure switch. When an air compressor operates at low pressure, a large spring connected to the air compressor pressure switch prevents the air compressor’s membrane from moving upwards, thus keeping the electrical contacts closed.
When an industrial air compressor operates at a high air pressure, the force of the spring is not enough to keep the membrane down. The air pressure’s force pushes the membrane up so the electrical contacts remain open.
Your industrial air compressor in San Jose utilizes a significant amount of energy, and contributes greatly to the overall cost of running your facility. By optimizing pneumatics in your automotive facility, you can make your industrial air compressor more energy-efficient . Here are some simple steps for optimizing pneumatics in your automotive facility by replacing some key air compressor parts.
Install a Variable Frequency Drive in Your Industrial Air Compressor
When your industrial air compressor operates via a simple on and off control switch, you might be utilizing more energy than necessary. You can reduce the energy needed and maximize efficiency by installing an air compressor part like a variable frequency drive or variable speed drive. A variable speed drive allows the air pressure in your air compressor to remain stable while the required air flow is supplied. It also reduces the amount of air compressor motor starts and air compressor repairs, and extends the lifetime of the air compressor’s motor.
Install an Energy-Efficient Motor
Another key way to optimize the pneumatics of the industrial air compressor in your automotive facility is to install an energy-efficient motor. For small air compressors, the motor is not as integral a part of maintaining energy-efficiency as it is in larger, industrial air compressors. A reluctance motor is incredibly energy-efficient, and combined with a variable frequency drive or variable speed drive, it can save you a significant amount of money on your energy bills. In fact, for larger industrial air compressors, an energy-efficient motor might be the most important air compressor part.
Install a New Air Compressor Pressure Switch
You can save significant power when you are able to run your air compressor in a more efficient operation mode. You can upgrade your air compressor pressure switch to allow you to adjust the air pressure that is utilized based upon the type of job you are doing. For short-term, less intensive jobs, you can operate your industrial air compressor at a lower pressure.
To ensure that your gas air compressor or electric air compressor in San Jose is operating safely at its maximum efficiency, it’s important to understand air compressor best practices. You must inspect your industrial air compressor regularly to determine if it needs air compressor repair. You should purchase air compressor repair parts from a reputable air compressor salesman. You should also know how to operate all air compressor parts safely and effectively.
Watch this video to learn more about air compressor best practices. You’ll learn how to clean your air compressor tank, change your air compressor’s oil, maintain your compressor parts, and determine if you need air compressor repair parts.
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