For some companies, air compressors are among the most critical and important of all industrial equipment. That’s why you need a compressor maintenance plan, to make sure your compressed air system continues to work as you need it, when you need it most. However, cut-and-paste maintenance plans don’t take into consideration all the variables that make your compressed air system (and the way you use it) unique. A customized compressor maintenance plan, on the other hand, will take into consideration the size and type of your compressor and how you use it to make sure it receives the maintenance services it absolutely needs.
If you rely on industrial air compressors for any critical end use, contact D&D Compressor, Inc. of San Jose to make sure your equipment continues to deliver the compressed air you need to maintain productivity, stay competitive, and prevent costly equipment problems. We can customize an air compressor maintenance plan to suit your needs, no matter the type or size of air compressor you currently use. We also supply a full line of air compressor and vacuum pump replacement parts, so if your equipment needs any repairs we can perform them faster than our competitors who have to wait for the parts to arrive. Call us toll-free at (800) 969-0491 to learn more about our air compressor maintenance services and sales.
Unless you are work in hospital maintenance, you might never guess the extent to which hospitals rely on compressed air. These air systems are imperative for a large number of critical end uses, so much so that any problems with the delivery or quality of compressed air in a hospital can jeopardize patient health and safety. If you’re curious about how hospitals rely on compressed air, here’s a brief look at some of the specific places and functions within a hospital that demand compressed air. If you work in a medical setting and are researching air compressors, contact an air compressor supplier in San Jose that specializes in medical-grade compressed air systems.
The Operating Room
There is perhaps no more critical end use of compressed air within a hospital than the operating room. Compressed air is used to help keep the patient comfortable and breathing, and can also prove critical in the operation and performance of certain handheld medical tools and devices. Because compressed air in situations when contamination can lead to infection, illness, and even death, it is essential that hospitals have good compressed air filtration systems and testing procedures in place.
The Air Filtration Duct System
For the health of patients, healthcare providers, and hospital guests alike, the air filtration system inside of a hospital requires the purest, driest air possible. High-quality, medical-grade air compressors provide that, ensuring clean and sanitary air for everyone within the hospital.
The Maintenance Department
In any setting, nothing cleans dusty spaces better than compressed air. This is true in hospitals as well, in addition to the fact that compressed air is used for many tools that aid in the repair, replacement, and maintenance of hospital equipment. Hospital maintenance departments, like any other, use compressed air for impact hammers, nail guns, and many other air-driven hand tools. Compressed air is also used to inflate emergency mattresses and wheels on service carts and wheelchairs.
Health and safety issues are a big deal in the food industry, and for good reason. Contaminated food products can endanger consumers and cause significant damage to a company’s reputation. Although compressed air is widely used in the food industry, particularly in the packaging and bottling of food, it can be overlooked as a health and safety concern. The potential hazards associated with compressed air are not always obvious, but there are risks that you need to be aware of to make sure that your consumers (and your company) don’t suffer from food contaminated by compressed air.
Health and Safety Risks
Untreated compressed air can contain many potentially harmful contaminants that can spoil food products and cause illness if consumed. The public health crisis resulting from the introduction of microbial contaminants into food packaging or food products can damage your company from a financial standpoint due to damaged public trust and possible litigation from consumers who became ill because of your contaminated food or packaging.
Managing the Risks
Compressor filtration is a good start to managing the potential health and safety risks associated with contaminated food products, but it doesn’t go far enough for most food processing and manufacturing plants. Point-of-use filtration should be in place for all critical points where compressed air is directly or indirectly in contact with food and/or food packaging. Point-of-use filtration puts a physical barrier between the air stream and the end product, effectively safeguarding against microbial contamination.
Food Manufacturing Compressed Air Good Practices
There are a variety of good practice models for the use of compressed air in food manufacturing and packaging facilities. If you are looking for compressed air “good practice” guidelines to institute in your plant or facility, consider one of these existing collections of standards and regulations:
- U.S. Code of Federal Regulations (21CFR, Chapter 1, Part 110)
- British Compressed Air Society (Food Grade Compressed Air Code of Practice)
- International Featured Standards (Version 6)
- Global Red Meat Standard (4 th Edition)
Depending on your industry and the size of your company, compressed air costs can be among your biggest operational expenses. In addition to the energy costs associated with the production and delivery of compressed air, there are external costs related to the efficiency and productivity of your compressed air system. Fortunately, a compressed air audit can identify opportunities for you to improve the efficiency, performance, and productivity of your compressed air delivery system. Here is a look at some of the factors included in a full compressed air audit. If you don’t have the budget for a full audit, contact a compressed air sales and service company in San Jose to discuss your current system and how you can get more out of it.
Any air compressor audit should include a measurement of your plant’s compressed air demand over a weekly cycle to identify energy costs and potential savings. Professional air compressor auditors are able to measure flow rates and air demand without interrupting service or affecting performance.
An important part of accurately auditing your compressed air system is detecting leaks within the air delivery system. Because leaks can be very costly for your compressed air operating costs, having an audit performed can pay for itself by identifying leaks in the system that you can then have repaired.
Microbial contamination is a concern for most industries that make use of compressed air, particularly food manufacturing planta and healthcare facilities. That’s why any full professional audit should include an air quality assessment. If your compressed air is not within safe bacterial levels for your industry or compressed air application, your auditor will be able to recommend filtration and air cleaning solutions.
If your business relies on compressed air for any reason, it’s in your best interest to weight the pros and cons of signing up for a compressor maintenance program. For a small monthly or annual fee, your air compressor will be maintained by air compressor professionals who know exactly what it takes to keep your air compressor running at peak performance. Consider some of the benefits of a compressor maintenance program and then contact an air compressor service company in San Jose if you are interested in signing up or learning more.
- Peace of mind knowing that your air compressor system is professionally maintained
- Money savings resulting from improve air compressor performance and fewer air compressor repairs over time
- Expert recommendations from an air compressor professional regarding your system and improvements that can be made to improve air compressor performance overall
Regardless of the size of your compressed air system, if you rely on compressed air for any reason related to your day-to-day business operations it’s important that you learn to recognize the signs of compressor trouble. As your air compressor goes out, it will run less efficiently and the performance output will drop, both of which can cost you money. If you recognize any of these following signs, contact an air compressor repair provider in San Jose .
Excessive Compressor Noise
One of the most obvious signs that your air compressor needs to be serviced is excessive noise during operation. Noisy operation can be caused by multiple things, including loose components that need to be tightened, lack of oil in the crankcase, or foreign matter in the compressor cylinder head. The only way to know for sure is to schedule an inspection with a professional air compressor service technician.
Oil in Discharge Air
Another obvious sign of trouble is oil in the discharge air at point of use. Again, there are multiple things that can cause this problem, including worn piston rings, restricted air intake, and excessive oil in the compressor. This can be a serious problem if you use compressed air for fabrication as the oil can contaminate the end products, so schedule air compressor service as soon as you notice oil in the discharge air to prevent costly product loss or production stoppage.
Insufficient Air Pressure
You may also begin to notice insufficient air pressure at point of use if your air compressor requires service. Leaks or restrictions are usually to blame, but it can also be caused by slipping belts or service hoses that are too small. A compressed air service company can determine what’s causing the air pressure drop so you can get back to using compressed air as you need it.
Compressed air plays a major role in the modern metal fabrication industry. Air compressors are used in a variety of different applications within the metal industry, in fact it’s hard to name very many processes at all where compressed air is not used in some capacity. Considering the widespread use of compressed air within the metal industry, it’s important to improve the efficiency of your air delivery systems to reduce compressed air demand and the resulting costs. Here are a few things you can do to fix inefficiencies in your compressed air systems.
Turn Off Compressed Air When Not Used
The easiest way to reduce compressed air costs is by simply turning off compressed air systems when they are not in use. Automated systems use solenoids to turn off the air when use is not detected. This can save hundreds of airs of compressed air every year, which can translate to thousands of dollars in annual savings depending on the size of your compressed air system.
Find and Fix Leaks
Another easy way to improve the efficiency of your compressed air system is to find and fix leaks that can waste untold amounts of air and possible cost thousands of dollars in added costs each year. Leaks not only waste air, but they can cause the compressor to run longer and more frequently to account for the wasted air, which means more wear and tear that can ultimately result in air compressor repairs and a shorter compressor life.
Upgrade Your Compressed Air Components
Depending on the age of your compressed air system, you might realize tremendous efficiency improvements by upgrading various parts and components that make up the air compressor system as a whole. An air compressor parts supplier in San Jose can tell you more about the latest and most efficient components for your air compressor system that can improve efficiency, reliability, and performance overall.
Hospitals of all sizes use compressed air for lots of important end uses relating to day-to-day operational functions. In addition to functions related to primary care, compressed air is also used for everything from laundry and air conditioning to general hospital maintenance. Considering the important role compressed air plays inside a hospital setting, it’s important that you understand some of the important points regarding medical air compressor systems . Whether you’re a hospital manager, a building planner, or an operations contractor, here are some things to know about air compressors in hospital settings.
Compressed Air Quality
One of the first and most important concerns for air compressors in hospital settings is the quality of the compressed air available at the end use within the hospital. For those uses that are directly involved with patient care, clean and sanitary air is absolutely necessary. Contaminated air can put patients at risk, and may also open up your hospital to malpractice claims if an injury or death is attributed to contaminated air.
Type of Air Compressor
There are many different types of commercial- and industrial-grade air compressors that make sense for hospital settings. Selection of air compressors depends on multiple factors, including point of use, full load air capacity, and the frequency of use. The “worst case scenario” must also be taken into account when designing an air compressor system to safeguard against loss of compressed air during a power loss. Standby compressor capacity is most important for highly critical compressed air end uses.
Air Compressor Inefficiencies
Because of the widespread use of air compressors in hospital settings, it’s important for facilities managers to address air compressor inefficiencies that can end up costing thousands of dollars or more annually in wasted air usage. Air compressor inefficiencies can also put additional wear and stress on compressed air systems, which can lower the compressor’s lifespan.
Need an air compressor? Depending on the nature of your business and the intended air compressor use, you can either decide to invest in an air compressor or rent one to meet your immediate needs. A commercial air compressor provider in San Jose can supply you with a rental or help you pick out the right new air compressor to buy, but the first step is to determine which option makes most sense for you. Here are some factors to consider to help you decide if you should buy or rent a commercial air compressor .
Type of Business
What type of business do you own? If you run any sort of business that requires or could benefit from a dedicated compressed air system, you will benefit more from buying an air compressor compared to renting one temporarily. Even if you don’t think you need an air compressor on a regular basis, consider whether your operations could benefit from having a compressed air system handy as needed instead of having to put things on hold until a rental arrives.
Air Compressor Needs
On the other hand, you know your needs best and can determine whether or not you will require an air compressor on a regular basis. If you only need to use an air compressor for a single task or job, a rental provides you with an easier and more cost-effective way of utilizing compressed air. But even for individual jobs that require an air compressor, think if you will undertake similar projects in the future—perhaps you want to expand your service offerings or you plan on taking on more jobs that call for an air compressor—and consider the long-term benefits of buying an air compressor instead of multiple rentals.
For most, the decision to rent or buy comes down to a matter or price. While it’s true that a rental will cost much less than buying and installing a compressed air system, these cost savings will start to diminish with each additional rental when a purchase could have been made. If you anticipate multiple air compressor rentals in the future, you stand to save a lot of time and money in the long run by investing in a compressed air system and recouping the costs over time.
In certain industries, it is particularly valuable to utilize a quiet air compressor in San Jose. Medical compressors and portable air compressors in particular should be quiet air compressors. Small air compressors tend to be quieter, as do air compressors that contain energy-efficient compressor parts. It’s not impossible to find a quiet air compressor that also generates enough power to operate as an effective industrial air compressor for your facility.
The noise level of air compressors is measured in decibels, and most industrial air compressors operate at decibels between 40 and 90. Air compressors that operate at high decibels can cause hearing damage and even hearing loss, so it’s important to choose a quiet compressor that operates at the lowest decibel level possible. A quiet air compressor is one that operates at decibel levels below 75.
In general, the lowest decibel level that you can find for an industrial air compressor is 60. You should shop around at different air compressor stores for air compressors for sale to find one that has a low decibel level. Most air compressors for sale have information available about their decibel level.
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