Unless you are work in hospital maintenance, you might never guess the extent to which hospitals rely on compressed air. These air systems are imperative for a large number of critical end uses, so much so that any problems with the delivery or quality of compressed air in a hospital can jeopardize patient health and safety. If you’re curious about how hospitals rely on compressed air, here’s a brief look at some of the specific places and functions within a hospital that demand compressed air. If you work in a medical setting and are researching air compressors, contact an air compressor supplier in San Jose that specializes in medical-grade compressed air systems.
The Operating Room
There is perhaps no more critical end use of compressed air within a hospital than the operating room. Compressed air is used to help keep the patient comfortable and breathing, and can also prove critical in the operation and performance of certain handheld medical tools and devices. Because compressed air in situations when contamination can lead to infection, illness, and even death, it is essential that hospitals have good compressed air filtration systems and testing procedures in place.
The Air Filtration Duct System
For the health of patients, healthcare providers, and hospital guests alike, the air filtration system inside of a hospital requires the purest, driest air possible. High-quality, medical-grade air compressors provide that, ensuring clean and sanitary air for everyone within the hospital.
The Maintenance Department
In any setting, nothing cleans dusty spaces better than compressed air. This is true in hospitals as well, in addition to the fact that compressed air is used for many tools that aid in the repair, replacement, and maintenance of hospital equipment. Hospital maintenance departments, like any other, use compressed air for impact hammers, nail guns, and many other air-driven hand tools. Compressed air is also used to inflate emergency mattresses and wheels on service carts and wheelchairs.
Depending on your industry and the size of your company, compressed air costs can be among your biggest operational expenses. In addition to the energy costs associated with the production and delivery of compressed air, there are external costs related to the efficiency and productivity of your compressed air system. Fortunately, a compressed air audit can identify opportunities for you to improve the efficiency, performance, and productivity of your compressed air delivery system. Here is a look at some of the factors included in a full compressed air audit. If you don’t have the budget for a full audit, contact a compressed air sales and service company in San Jose to discuss your current system and how you can get more out of it.
Any air compressor audit should include a measurement of your plant’s compressed air demand over a weekly cycle to identify energy costs and potential savings. Professional air compressor auditors are able to measure flow rates and air demand without interrupting service or affecting performance.
An important part of accurately auditing your compressed air system is detecting leaks within the air delivery system. Because leaks can be very costly for your compressed air operating costs, having an audit performed can pay for itself by identifying leaks in the system that you can then have repaired.
Microbial contamination is a concern for most industries that make use of compressed air, particularly food manufacturing planta and healthcare facilities. That’s why any full professional audit should include an air quality assessment. If your compressed air is not within safe bacterial levels for your industry or compressed air application, your auditor will be able to recommend filtration and air cleaning solutions.
Regardless of the size of your compressed air system, if you rely on compressed air for any reason related to your day-to-day business operations it’s important that you learn to recognize the signs of compressor trouble. As your air compressor goes out, it will run less efficiently and the performance output will drop, both of which can cost you money. If you recognize any of these following signs, contact an air compressor repair provider in San Jose .
Excessive Compressor Noise
One of the most obvious signs that your air compressor needs to be serviced is excessive noise during operation. Noisy operation can be caused by multiple things, including loose components that need to be tightened, lack of oil in the crankcase, or foreign matter in the compressor cylinder head. The only way to know for sure is to schedule an inspection with a professional air compressor service technician.
Oil in Discharge Air
Another obvious sign of trouble is oil in the discharge air at point of use. Again, there are multiple things that can cause this problem, including worn piston rings, restricted air intake, and excessive oil in the compressor. This can be a serious problem if you use compressed air for fabrication as the oil can contaminate the end products, so schedule air compressor service as soon as you notice oil in the discharge air to prevent costly product loss or production stoppage.
Insufficient Air Pressure
You may also begin to notice insufficient air pressure at point of use if your air compressor requires service. Leaks or restrictions are usually to blame, but it can also be caused by slipping belts or service hoses that are too small. A compressed air service company can determine what’s causing the air pressure drop so you can get back to using compressed air as you need it.
When operating an air compressor near a moist environment or in hot weather (where the compressor can create a great deal of moisture), keeping water out of the compressor lines becomes an important consideration. Moisture in the lines can ruin air tools and disrupt the end use for the compressed air. Watch this video to learn how you can keep water out of the compressor lines and prevent such problems.
If water has infiltrated your air compressor lines, or if your air compressor is experiencing any other problems, contact an air compressor repair company in San Jose at your earliest convenience. Such problems will only get worse over time, and will result in diminished performance and efficiency which can hurt your bottom line from air compressor repair costs, added operational expenses, and productivity losses. D&D Compressor, Inc. provides quality air compressor maintenance and repair services in Southern California.
In certain industries, it is particularly valuable to utilize a quiet air compressor in San Jose. Medical compressors and portable air compressors in particular should be quiet air compressors. Small air compressors tend to be quieter, as do air compressors that contain energy-efficient compressor parts. It’s not impossible to find a quiet air compressor that also generates enough power to operate as an effective industrial air compressor for your facility.
The noise level of air compressors is measured in decibels, and most industrial air compressors operate at decibels between 40 and 90. Air compressors that operate at high decibels can cause hearing damage and even hearing loss, so it’s important to choose a quiet compressor that operates at the lowest decibel level possible. A quiet air compressor is one that operates at decibel levels below 75.
In general, the lowest decibel level that you can find for an industrial air compressor is 60. You should shop around at different air compressor stores for air compressors for sale to find one that has a low decibel level. Most air compressors for sale have information available about their decibel level.
If you’re considering looking at air compressors for sale and purchasing a medical compressor in San Jose, it’s important that you know how medical compressor parts work. Medical compressors are used in medical facilities and medical air plants, and their air compressor parts must be up to the standards imposed by the medical industry. For instance, before you investigate air compressors for sale, make sure that the medical compressor that you’re going to purchase is an energy-efficient, quiet air compressor.
Watch this video to learn more about medical compressors, and how they differ from other industrial air compressors. Medical compressor parts must adhere to safety standards that are set by the medical industry, and medical compressors must be operated according to industry standards.
It’s important to know how to properly operate all of your air compressor’s parts in San Jose in order to maintain your facility’s safety. Your air compressor pressure switch allows you to control the amount of air pressure that is used by the air compressor while completing a job. If you know how to use it correctly, you can reduce the amount of energy required by your air compressor to do simpler jobs, and thus save money on the facility’s energy bills.
When you use a small air compressor or portable air compressor, you might not have an air compressor pressure switch. Larger industrial air compressors, as well as rotary air compressors, typically contain an air compressor pressure switch. When an air compressor operates at low pressure, a large spring connected to the air compressor pressure switch prevents the air compressor’s membrane from moving upwards, thus keeping the electrical contacts closed.
When an industrial air compressor operates at a high air pressure, the force of the spring is not enough to keep the membrane down. The air pressure’s force pushes the membrane up so the electrical contacts remain open.
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